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Flexible composite material precision functional structural parts |
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(1)Flexible composite material precision functional structural parts
The flexible composite material precise functional structure parts are made of flexible materials such as sponge, conductive adhesive and copper foil through specially designed multi-channel precision process, which can simultaneously carry out heat dissipation, conduct electricity, support, electromagnetic shielding and other functions. The number of material structure layers of the product is 5 or more. The typical products include: |
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Product |
Flexible multifunctional keyboard fixed cooling pad |
Example and Application |
Example |
Application |
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Instruction |
Application area: Laptop Keyboard
Function:Bonding, part of conduction, heat dissipation, part of shading, assembly to avoid position, etc
Advantages, Difficulty and Innovation Breakthrough:
-The product structure has up to 18 layers
-Specific layers and specific parts,complex three-dimensional 3D embossment forming, embossment height tolerance is 0.15mm
-Joint development of automatic robot (5-axis) high-precision laminating assembly, assembly tolerance is 0.05mm
-By using the independent innovation process to remove 100% of the waste materials of 302 Φ1-Φ4mm closed small round holes
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Product |
Microcomputer interface multifunctional flexible shielding filler parts |
Example and Application |
Example |
Application |
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Instruction |
Application area:All-in-one Desktop Mainboard
Function: Conducting, absorption, shielding, upper and lower bonding, shading, etc.
Advantages, Difficulty and Innovation Breakthrough:
-9 layers of multifunctional materials with different properties, different shape process bonding, product forming tolerance control within 0.1mm
-High-speed one-time punching the up to 20 sections of 2MM×1MM×1MM stereoscopic foam. At the same time, laminating to specific parts to ensure to no shifting and droping from liner with detention tolerance 0.06mm
-Ultra-low-density foam is used in the material, which is characterized by good buffering/shock absorption performance, but the surface is easily damaged. The company innovatively applied …,which technically solved the easy ripping/damage of the surface.
-Though the film stripping special positioning design and color fool-proof to ensure that customers easy to assemble and reduce error rate.
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Product |
FPC motherboard profiling multifunctional heat shielding |
Example and Application |
Example |
Application |
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Instruction |
Application area:smart speaker, heat dissipation module
Function: Mainboard heat dissipation, multi - directional bonding, part of shelter, curved-surface sealing
-Replace the traditional PET tape to aluminum for innovative solution, which that customers can still achieve the heat dissipation through the bending operation during assembly
The product goes through 24 stations rotary process, 9 times of automatic die-cutting all in one to ensure the integrity of the structure of the product, the dimensional tolerance control within 0.15mm and 0.01mm thickness of multi-layer thin material composite, requires no bubble and wrinkle, independent innovation of the laminating way to meet the quality requirements, improve the yield to 96% |
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